The Espirale Bell

Bell on flat-bar setup: Looks good!

Problem: Bicycle bells and other such modes of signalling do not work on drop bar bicycles in an ergonomic, easy-to-use fashion.

Bell (silver) on drop-bar set-up: Too far away!

Solution: Design a bicycle bell that can be actuated from both common drop-bar hand positions

“In the drops,” a ride position used for speed and aerodynamics

“On the hoods,” a ride position used for comfort and efficiency

The Initial Process: A six-month adventure of consumer surveys, studying competitors, and iterating through designs.

Below and Right 1 & 2: Competitor products taken apart and studied

Left: Cardboard mock-up of double-actuator design

Left: Calling in a professional consult at the local bike shop

The Manufacturing Phase: A six-month slalom of machine shop work and computer-aided design

Right: Using CNC lathe to fabricate the bell dome, as school makerspace does not have stamping capability

Left: Using water jet to cut initial actuator design

Right: 3-D printed mock-up

Left: Prototype, sans mount

Right: Prototype with 3-printed mount

Left: Making technical drawings

Completion!